184 Commerce Center, Greenville, SC 29615

Our Solutions

Thin Gauge Thermoforming

Best for:

  • Lightweight trays and packaging

  • High-volume, single-use or disposable products

  • Cleanroom and medical applications

  • Retail packaging (clamshells, blister packs)

Key Advantages:

  • Inline cutting for fast production

  • Ideal for part sizes up to 30” x 36”

  • Material thickness: .015” to .06”

  • Cleanroom integration for sensitive parts

Popular Uses:
Medical device trays, ESD-safe electronics packaging, blister/clamshell retail packs, industrial handling trays

Heavy Gauge Thermoforming

Best for:

  • Structural or load-bearing components

  • Reusable, long-life packaging

  • Equipment covers, kiosks, and OEM parts

  • Large or deep-draw parts

Key Advantages:

  • Durable parts up to 60” x 100”

  • Draw depth up to 24”

  • Material thickness: .03” to .5”

  • Tight-tolerance trimming with 5-axis routing

Popular Uses:
Automotive trays, material handling systems, shrouds, panels, and heavy-duty enclosures

Need Help Deciding?

If you’re still unsure, contact our team and we’ll help you choose the best-fit solution based on your part specs, volume, and use case.

About Us

Blue Ridge Thermoforming is a custom vacuum forming manufacturer in Greenville, SC. We specialize in thin and heavy gauge plastic packaging and covers for industries like aerospace, automotive, and medical. Quality-driven, we deliver on-time, precision-formed solutions with value-added services.

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