184 Commerce Center, Greenville, SC 29615

Custom Thermoformed Solutions Built for Real-World Demands

Whether it’s a blister pack or a machine panel, our thermoformed solutions are engineered to fit, function, and last.

Engineered Solutions in Every Form

One Partner. Two Specialties. Endless Applications.

Thin Gauge Packaging

Lightweight, cost-effective, and ideal for high-volume applications, our thin gauge packaging solutions offer exceptional clarity, strength, and sustainability. Perfect for food, retail, and medical uses.

Heavy Gauge Packaging

Durable and reusable, our heavy gauge packaging is designed for robust protection and extended life cycles. Ideal for industrial, automotive, and returnable transit packaging applications.

Heavy Gauge Components

Engineered for strength and precision, our custom heavy gauge components are used in demanding environments. Applications include automotive interiors, agricultural equipment, and industrial machinery.

What We Make

Blister packs, clamshells, handling trays

Protective trays, reusable transport solutions

Shrouds, covers, panels, enclosures

what Our Customers Say

“BRT USA doesn’t just manufacture and provide high quality products for their customers, they give wisdom and insight in the design and production process of that product to yield the best end result possible.

When working with BRT USA you feel like you’re part of a team, not just a customer, that alone is a rare find in today’s world. I rate our experiences, services and product that BRT USA provides us as 10 out of 10.”

– Jack Foster, Seven Seas Corp 

“I have the pleasure of working with Blue Ridge Thermoforming and I can confidently say they are an outstanding supplier. From the very beginning, they impressed me with their punctuality and reliability. Every delivery was on time, ensuring our production schedules stayed on track without any hiccups.”

– Michelle Lesley

“We are super happy with the trays you guys made for our other program and would like to get trays from you for the BMW wheel cap as well!”

– Anonymous

Industries We Support

  • Electronics
  • Medical & Healthcare
  • Automotive
  • Consumer Products & Packaging
  • Marine and Boat Manufacturing
  • Building & Construction
  • Agriculture
  • Material Handling Trays
  • Plastic Products

Why Blue Ridge Thermoforming

Built to Solve Real Manufacturing Challenges

At Blue Ridge Thermoforming, we specialize in creating high-performance thermoformed solutions tailored to your toughest manufacturing needs. From concept to production, we partner with you to deliver results that are fast, reliable, and built to last.

What sets us apart:

  • Short Lead Times Fast, efficient production to keep your project on schedule.

  • Collaborative Design Process Work directly with our experts to refine your product from idea to reality.

  • Durable Materials High-quality plastics engineered for strength, longevity, and performance.

  • Custom Tooling & Prototyping In-house tooling and rapid prototyping to streamline development and reduce costs.

Let’s Build Something That Performs

Start a conversation with our team and see how we can bring your next product or package to life.

About Us

Blue Ridge Thermoforming is a custom vacuum forming manufacturer in Greenville, SC. We specialize in thin and heavy gauge plastic packaging and covers for industries like aerospace, automotive, and medical. Quality-driven, we deliver on-time, precision-formed solutions with value-added services.

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