Custom Thin & Heavy Gauge Thermoforming
Delivering precision-engineered plastic packaging and components for over 30 years.
Trusted Manufacturing Partner
Over 30 years of experience in custom thermoforming solutions
Years of Experience
Sq Ft Facility
Active Projects
On-time Delivery
Full-Service Capabilities
From design to delivery, we handle every step of the process
Design & Engineering
Tooling & Prototyping
Thin-Gauge Thermoforming
Heavy-Gauge Thermoforming
Our Thermoforming Solutions
Thin Gauge Thermoforming
High-volume packaging and protective solutions for retail, medical, and electronics applications.
- Medical device packaging
- Electronics trays
- Blister & clamshell packaging
Heavy Gauge Thermoforming
Large-format structural parts, enclosures, and durable OEM components.
- Industrial enclosures
- Vehicle components
- Large equipment covers
Quality & Compliance
Certified processes and documentation to support regulated industries
ISO 9001:2015
Certified quality management system
FDA Registered
Medical packaging compliance support
ITAR Registered
Defense-related manufacturing capability
Quality Management
Rigorous inspection and process control
Our Process
A streamlined approach to bring your ideas to life
Design & Engineering
Prototyping
Tooling
Production
Quality Control & Shipping
Featured Projects
See what we've created for companies across diverse industries
Medical Device Packaging
Sterile surgical instrument trays
Automotive Dunnage
Returnable component packaging
OEM Components
Custom thermoformed plastic parts
Surgical Trays
Cleanroom medical packaging
Blister Packaging
High-volume retail packaging
Equipment Covers
Industrial protective housings
What Our Customers Say
Trusted by manufacturers across the Southeast and beyond
“BRT USA doesn't just manufacture and provide high quality products for their customers, they give wisdom and insight in the design and production process of that product to yield the best end result possible. When working with BRT USA you feel like you're part of a team, not just a customer, that alone is a rare find in today's world. I rate our experiences, services and product that BRT USA provides us as 10 out of 10.”
Jack Foster
Seven Seas Corp
“I have the pleasure of working with Blue Ridge Thermoforming and I can confidently say they are an outstanding supplier. From the very beginning, they impressed me with their punctuality and reliability. Every delivery was on time, ensuring our production schedules stayed on track without any hiccups.”
Michelle Lesley
“We are super happy with the trays you guys made for our other program and would like to get trays from you for the BMW wheel cap as well!”
Customer
Automotive Manufacturing
Industries We Work With
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